The UPS mobile power supply housing is made of 6061 aluminum alloy and has a square box shaped structure as a whole. The surface has been anodized to show a uniform and delicate metallic gloss, with a robust and durable consistency; The four corners of the shell have round transitions and smooth edges. The side is equipped with elliptical openings and rectangular slots for threading the cables or heat dissipation. One side is also reserved with threaded bores for easy attachment and assembly of the internal components. The structure is compact, with good durability and combines lightness and high strength.
Step 1: We use 6061 aluminum alloy bills as raw material. First of all, we use a CNC cutter to cut the tickets accurately, ensuring that that the dimensions of the ticket are controlled within ± 0,1 mm of the design error.
Step 2: Securely close the blank on the working table of the CNC machining center and insert the CNC Milling process with high precision. First, for rough milling, a large-diameter flat-end milling machine is used, which quickly removes most of the excess and empties the inner cavity, to reserve installation space for the power component.
Step 3: Replace the inner wall reserving the outer surface and the contour of the interface of the semi-precision milling increase by means of a tool having a medium diameter; then use small diameter ball grinders and flat end grinders to fine-milling the circular interfaces, rectangular windows and mounting holes on the sides, wherein key tolerances are controlled up to ± 0.01 mm to ensure precise assembly. After treatment, ultrasonic cleaning and manual grinding are performed to remove the debris and cutting edges. Our Precision Milling Service optimizes the cutting parameters for aluminum alloys and uses a high-pressure cooling system to avoid deformation.
Step 4: Inserting the anodizing surface treatment: After chemical degreasing and acid washing for surface cleaning, a denser layer is formed in sulfuric acid electrolytes Oxide film dyed according to the color specified by the customer, which maintains the metallic consistency and improves the corrosion and wear resistance of the shell.
As a professional manufacturer of CNC machining, Dongguan Shengpeng Precision Technology Co., Ltd. can provide effective CNC Milling Service by customizing the dimensions, material and surface treatment to meet the needs of multiple areas and creates a one-stop-shop solution from design to delivery.
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